
Cummins push tube timing is essential for achieving accurate injector performance across iconic diesel platforms like the N14, 855 Big Cam, and KTA series. If you’re working on a Cummins engine, mastering Cummins push tube timing is crucial for maximizing power and efficiency. This detailed guide explains exactly how to set Cummins push tube timing step-by-step—covering inspection, piston travel measurement, and cam follower adjustment to ensure optimal fuel delivery and engine efficiency.
What is Cummins Push Tube Timing?
Cummins push tube timing refers to the calibration of injector push rod travel relative to piston position. It ensures that fuel injection occurs at the precise moment during the compression stroke, maximizing power, fuel efficiency, and emissions control.
Cummins Platforms That Require Push Tube Timing
Push tube timing is commonly required for the following Cummins platforms:
- N14 (CELECT & CELECT Plus)
- 855 Small Cam & Big Cam
- NTC350, NTC400
- KTA19, KTA38, KTA50
- VTA, VT-225, V-504, VT-555
- L10, M11
- K19, V903 (uses cam key changes instead of gasket stacking)
Step-by-Step Procedure for Setting Cummins Push Tube Timing
Step 1: Inspect Push Rods
Inspect push rods. Make sure each push rod has a “bell” like sound when tapping on something solid. This ensures they are not filled with dried up oil inside of the push rod. Next roll the push rod on a flat surface to make sure the pushrod is not bent.
Step 2: Seat the Camshaft
Ensure the cam is pushed back tight to the cam thrust.
Step 3: Install Cam Follower Box
Start off with a permaseal gasket for the innermost gasket with the permaseal facing the block. It is best to start with the same thickness of gaskets that was originally pulled from the cam follower box before the engine was torn down. This typically will get you in the ballpark of the spec you wish to be at.
Step 4: Inspect and Install Cam Followers
Inspect the cam follower to ensure nothing is wrong with them. Then go ahead and install them on the engine. Be sure to not “roll” any of the thinner gaskets in your stack of gaskets. Start all the bolts by hand and then torque them to 35 Foot lbs in a inner to outer pattern
Step 5: Install Push Tube Timing Tool
Install the push tube timing tool into the injector hole and install one injector push tube. Ensure the push tube is straight up and down and not being interfered with by the head gasket. Note: before getting started it is a good idea to ensure your gear timing is correct between the crankshaft gear and the cam gear. If the camshaft was replaced, always pay attention to the cam key and what direction the arrow is facing. It is very important to go back with the same key in the same direction otherwise the push tube timing will not be able to be put into spec correctly.
Step 6: Find Top Dead Center (TDC)
Find top dead center of the cylinder you are checking. Zero your piston indicator, indicating where true top dead center is. Continue to turn the engine in the direction of engine rotation and watch the piston control rod drop. When the piston is toward the bottom of the travel the pushrod gauge should come to a stop. If the pushrod gauge continues to travel down and does not stop you are on the wrong stroke for the piston and need to rotate the engine 360 degrees and start the process over in step 6. When the piston gauge reaches bottom and the pushrod indicator stops moving, go ahead and “zero” the camshaft gauge.
Step 7: Measure Push Rod Travel
Refer to the Injection timing chart and find the Piston Travel for your timing code. Go in opposite of engine rotation back towards top dead center, watching your camshaft gauge closely, counting each rotation as the gauge comes around back to zero. Pass by top dead center, taking the engine past the piston travel spec and then reverse your rotation back to regular engine rotation stopping right are the piston travel spec. Take note of the measurement on the push rod gauge. How many times did the gauge travel around plus what is the gauge measuring now. The measurement you get is the push rod travel spec. Refer to your Injection timing chart in order to find out if you need to add or take away shims on the cam follower box.
Step 8: Repeat for All Cam Follower Boxes
repeat steps 4 through 7 until you achieve Nominal timing specs on each of the three cam follower boxes
Helpful notes.
- Thicker gaskets equal lesser degrees of timing travel.
- For a better performing engine shoot to have the spec within the “nominal” range on the chart.
- Always torque the cam follower box to the 35 ft lb each time you add gaskets.
- It is acceptable practice to stack gaskets and shims keeping in mind you always have a permaseal gasket towards the block as the inside gasket. It is ideal to have as few stacked gaskets as possible.
- With a typical push rod dial indicator the indicator is traveling backwards. Keep that in mind when counting and adding the rotations etc.
- Some engines like the V903 cummins require you to change the cam key way in order to adjust the push tube timing instead of the cam rocker box gasket thickness.
- A rule of thumb that we have found when trying to decipher how many shims to add is for every .008″ of shims added it will decrease the travel measurement by .002
Pro Tips for Cummins Injector Timing Accuracy
- Thicker gaskets = less push rod travel (retarded timing).
- Every 0.008″ of shim reduces travel by ~0.002″.
- Always torque bolts after each gasket adjustment.
- Use as few stacked gaskets as possible.
- Push rod dial indicators often travel in reverse—track rotations carefully.
- V903 engines require cam key changes instead of gasket swaps.
If you’re troubleshooting injector push rod issues or trying to resolve inconsistent travel readings, check out our guide on injector push rod troubleshooting for practical fixes.
Reference Timing Specs
For detailed push rod travel specs by engine series and timing code, refer to the official Injection Timing Chart Using ST-593 or ST-840. This chart includes nominal, fast, and slow travel ranges for NH, NT, V6-V8, V-12, and other Cummins platforms.
Final Thoughts
Cummins push tube timing isn’t just a rebuild checklist item—it’s a performance-critical calibration. Whether you’re working on a fleet overhaul or a single reman job, following this guide ensures your Cummins engine fires with precision.
Need help interpreting your timing chart or troubleshooting a stubborn follower box? Drop us a message or check out our full Cummins rebuild support library.